SANTA BARBARA COUNTY AIR POLLUTION CONTROL DISTRICT
RULE 321 - SOLVENT CLEANING OPERATIONS
(Adopted 2/24/1975; Readopted 10/23/1978; Revised 6/11/1979, 7/10/1990, 4/17/1997, 7/17/1997, and 9/18/1997)
A. Applicability
This Rule shall apply to any person who performs solvent cleaning operations.
B. Exemptions
a. has a capacity of 3.785 liters (1 gallon) or less, or
b. has an evaporative surface area of less than 929 square centimeters (1 square foot). However, if the aggregate evaporative surface area of all such solvent cleaners at a stationary source is greater than 0.929 square meters (10 square feet), none of the cleaners are exempt.
a. wipe cleaning,
b. dry cleaning operations of clothing or other fabrics covered under Rule 320, Petroleum Solvent Dry Cleaners, or 17 California Code of Regulation, Section 93109, Perchloroethylene Airborne Toxic Control Measure--Dry Cleaning Operations,
c. stripping of cured coatings (e.g., stripping), cured adhesives (e.g., debonding, unglueing) and cured inks,
d. spray gun cleaning operations,
e. batch vapor, in-line vapor, in-line cold, and batch cold solvent cleaning machines that uses any solvent containing methylene chloride, perchloroethylene, trichloroethylene, 1,1,1-trichloroethane, carbon tetrachloride, or chloroform, or any combination of these halogenated hazardous air pollutants solvents, in a total concentration greater than 5 percent by weight, as a cleaning and/or drying agent, provided such solvent cleaning machines are subject to 40 CFR, Part 63, Subpart T, National Emission Standards for Hazardous Air Pollutants: Halogenated Solvent Cleaning, or
f. cold solvent degreasers of 37.854 liters (10 gallons) or less in capacity, provided the degreasers are designed to operate in a closed system fashion (i.e., sealed when operated) and agitated through pump recirculation, mechanical mixing (a mixer), or with ultrasonics. Gas or air agitation shall not be used.
C. Definitions
"Air-Solvent Interface" means the point of contact between the exposed solvent and the air.
"ASTM" means American Society for Testing and Materials Standards.
"Batch-loaded" means material placed in a nonconveyorized container for cleaning.
"Carry-out" see "Drag-out."
"Cold Cleaner" means any cleaner using solvent that, if heated, is maintained below the initial boiling point temperature. Cold cleaners include, but are not limited to, remote reservoirs, spray sinks, batch-loaded dip tanks, and cold conveyorized degreasers. Cold cleaners do not include gas/liquid-path cleaners.
"Condenser" or "Primary Condenser" means a device, such as cooling coils, used to condense (liquify) solvent vapor.
"Condenser Flow Switch" means a safety switch connected to a thermostat that shuts off the sump heater if the condenser coolant is either not circulating or exceeds its designed operating temperature.
"Control Device" means a device for reducing emissions of reactive organic compounds to the atmosphere.
"Conveyorized Cold Solvent Cleaner" means any continuously loaded solvent cleaner that is not a conveyorized vapor solvent cleaner.
"Conveyorized Solvent Cleaner" means any conveyorized cold or vapor solvent cleaner, including but not limited to gyro, vibra, monorail, cross-rod, mesh, belt and strip cleaners. Strip cleaners clean material by drawing the strip itself through the unit for cleaning prior to coating or other fabrication processes.
"Conveyorized Vapor Solvent Cleaner" means any continuously loaded solvent cleaner that immerses parts in boiling solvent or in solvent vapors generated by boiling solvent. Conveyorized vapor solvent cleaners that contain any vapor cleaning sections shall be considered conveyorized vapor solvent cleaners.
"Degreaser" means any equipment designed and used for holding a solvent to carry out solvent cleaning operations. Degreasers include, but are not limited to, remote reservoir cold cleaners, batch-loaded cold cleaners, open-top vapor solvent cleaners, and conveyorized solvent cleaners. All degreasers can be classified as one of the following: 1) cold cleaner (including remote reservoir cold cleaners), 2) batch-loaded vapor solvent cleaner, or 3) conveyorized solvent cleaner.
"Drag-out" or "Carry-out" means solvent carried out of a cleaner that adheres to or is entrapped in the part being removed.
"Drying Tunnel" means an add-on enclosure extending from the exit area of a conveyorized degreaser that reduces drag-out losses by containing evaporating solvent.
"Emulsion" means a suspension of small droplets of one liquid in a second liquid.
"Evaporation" means to change into a vapor, normally from a liquid state.
"Evaporative Surface Area" means:
(a) The surface area of the top of the solvent.
(b) Remote Reservoir Cold Cleaner: The solvent drain opening area.
(a) Cold Cleaner: The surface area of the top of the solvent.
(b) Remote Reservoir Cold Cleaner: The solvent drain opening area.
(c) Vapor Solvent Cleaner: The surface area of the top of the solvent vapor-air interface.
(a) For non-boiling solvent, the vertical distance from the top of the solvent to the bottom of the lowest opening in the solvent cleaner where vapors can escape.
(b) For boiling solvent, the vertical distance from the top of the solvent vapor-air interface to the bottom of the lowest opening in the degreaser where vapors can escape.
"Gas/Liquid-Path Cleaner" means equipment that applies solvent to parts, engines, or equipment to clean gas and/or liquid paths. Gas/liquid-path cleaning operations include, but are not limited to, removal of corrosion, combustion deposits, propellants, moisture, residuals, or other undesirable matter. Examples of gas/liquid path cleaners include, but are not limited to, corrosion control carts (e.g., used on the interiors of gas turbine or jet engines), valve flushing systems, rocket engine flushing equipment, rocket propellant transfer line flushing and purging systems.
"Guillotine Cover" means a cover that is biparting and moves in the same plane.
"High Vapor Cutoff Thermostat" means a device, with a manual reset, that shuts off the sump heater if the temperature at the air-vapor interface rises above the designed operating level.
"High Volatility Solvent" means any solvent that is not classified as a low volatility solvent.
"In-Line Cleaner" means conveyorized solvent cleaner.
"Initial Boiling Point" means the boiling point of a solvent as defined by ASTM D 1078-95.
"Lip Exhaust" means a system that collects solvent vapors escaping from the top of a solvent cleaner.
"Liquid Leak" means a ROC-containing liquid leak at a rate of more than three drops per minute or a visible liquid mist.
"Low Volatility Solvent" means a solvent with an initial boiling point that is greater than 120 degrees Celsius (248 degrees Fahrenheit) and with a temperature, as used, at least 100 degrees Celsius (180 degrees Fahrenheit) below the initial boiling point.
"Make-Up Solvent" means that solvent added to the solvent cleaning operation to replace solvent lost through evaporation or other means.
"Mixer" means any device that mechanically agitates the liquid solvent to enhance the cleaning process.
"Open-Top Vapor Solvent Cleaner" means any batch-loaded degreaser using solvent that is maintained above the initial boiling point temperature of the solvent. Degreasing occurs through the condensation of the resultant solvent vapor onto the surface of the workload.
"Refrigerated Freeboard Chiller" means a secondary cooling coil mounted above the primary condenser that provides a chilled air blanket above the solvent vapor air-interface to cause the condensation of additional solvent vapor.
"Remote Reservoir Cold Cleaner" means a device in which solvent is pumped through a sink-like work area for cleaning parts and drains immediately, without forming a pool, through a single drain hole less than 100 square centimeters (15.5 square inches) in area into an enclosed container that is not accessible for soaking parts.
"Rotating Basket" means a perforated or wire mesh cylinder containing parts to be cleaned that is slowly rotated while proceeding through the degreaser.
"Solvent" means "Organic Solvent."
"Solvent Cleaner" means a device that applies solvent or in which solvent is applied to items for the purpose of solvent cleaning.
"Solvent Cleaning" means the use of organic solvent to remove loosely held uncured adhesives, uncured inks, uncured coatings, and other contaminants that include, but are not limited to, dirt, soil, lubricants, coolant, moisture, grease and fingerprints from parts, products, tools, machinery, equipment and general work areas.
"Solvent Container" means that part of the solvent cleaner that is intended to hold the cleaning solvent.
"Spray Pump Control Switch" means a safety switch that prevents the spray pump from operating if the vapor level falls below the design operating level.
"Ultrasonics" means enhancement of the cleaning process by agitation of liquid solvents with high frequency sound wave vibrations.
"Vapor Level Control Switch or Vapor Level Control Thermostat" see "High Vapor Cutoff Thermostat."
"Vapor Solvent Cleaner" means any solvent cleaners that cleans through the condensation of hot solvent vapor on colder workloads.
"Waste Solvent Residue" means sludge that may contain dirt, oil, metal particles, and/or other undesirable waste products concentrated after heat distillation of the waste solvent either in the solvent cleaner itself or after distillation in a separate still.
"Wipe Cleaning" means that method of cleaning that uses a material such as a rag wetted with a solvent, coupled with a physical rubbing process to remove contaminants from surfaces.
"Workload" means the objects put in a cleaner for the purpose of removing oil, grease, soil, coating, dirt or other undesirable matter from the surface of the objects.
"Workload Area" means:
D. General Operating Requirements
Any person who uses a solvent cleaner shall conform to the following operating requirements:
a. The workload shall be racked.
b. For manual operations, any pools of solvent remaining on the cleaned parts shall be tipped out before removing them from the cleaner.
c. Pools of solvent shall be drained by a device.
d. The workload shall be drained within the freeboard area so that the drained solvent is returned to the container.
e. For cold solvent cleaning, parts shall be drained immediately after cleaning, until one of the following conditions exists:
E. Additional Operating Requirements for Open-top Vapor Solvent Cleaners and Conveyorized Vapor Solvent Cleaners. In addition to the general operating requirements specified above in Rule 321 Section D, any person who uses an open-top vapor solvent cleaner or a conveyorized vapor solvent cleaner shall conform to the following operating requirements:
F. Additional Operating Requirements for Gas/Liquid-Path Cleaners. In addition to the operating requirements specified in Rule 321 Sections D.1 - D.5 and D.9, any person using a gas/liquid-path cleaner shall conform to the following operating requirements:
G. General Equipment Requirements for Solvent Cleaners. All solvent cleaners shall conform to the following requirements:
H. Additional Equipment Requirements for Remote Reservoir Cold Cleaners. In addition to the requirements in Rule 321 Section G, remote reservoir cold cleaner equipment shall meet the following requirements:
a. a water cover at least 1 inch deep shall be used, provided the solvent is insoluble in water and has a specific gravity greater than 1, or
b. an emission control system that meets the requirements of Rule 321 Section M shall be used.
I. Additional Equipment Requirements for Cold Cleaners. In addition to the requirements specified in Rule 321 Section G, cold cleaners shall include all of the following:
a. a water cover at least 1 inch deep shall be used, provided the solvent is insoluble in water and has a specific gravity greater than 1, or
b. an emission control system shall be used that meets the requirements of Rule 321 Section M.
J. Additional Equipment Requirements for Open-top Vapor Solvent Cleaners. In addition to the requirements specified in Rule 321 Section G, open-top vapor solvent cleaners shall include all of the following:
a. the operator only opens the enclosure cover(s) or door(s) when the condenser is operative or when the degreaser is shut down,
b. the degreaser evaporative surface area is less than 1 square meter (10.8 square feet) , and
c. the degreaser cover is designed such that it can be opened and closed easily without disturbing the vapor zone.
a. A refrigerated freeboard chiller for which the chilled air blanket temperature (expressed in degrees Fahrenheit) at the coldest point on the vertical axis in the center of the air-vapor interface shall be no greater than 30 percent of the initial boiling point (expressed in degrees Fahrenheit) of the solvent used or no greater than 40 degrees Fahrenheit. If the chiller operates below 32 degrees Fahrenheit, it shall be equipped with an automatic defrost.
b. An enclosed design in which the cover or door opens only when the dry part is actually entering or exiting the cleaner.
K. Additional Equipment Requirements for Conveyorized Cold Cleaners. In addition to the requirements specified in Rule 321 Section G, conveyorized cold cleaners shall be equipped with the following:
L. Additional Equipment Requirements for Conveyorized Vapor Solvent Cleaners. In addition to the requirements specified in Rule 321 Section G, conveyorized vapor solvent cleaners shall be equipped with the following:
a. A refrigerated freeboard chiller for which the chilled air blanket temperature (expressed in degrees Fahrenheit) at the coldest point on the vertical axis in the center of the air-vapor interface shall be no greater than 30 percent of the initial boiling point (expressed in degrees Fahrenheit) of the solvent used or no greater than 40 degrees Fahrenheit. If the chiller operates below 32 degrees Fahrenheit, it shall be equipped with an automatic defrost; or
b. An emission control system that meets the requirements of Rule 321 Section M shall be used.
M. Emission Control System Requirements. Any person owning or operating a solvent cleaner subject to this rule may use an emission control system as an alternative to Rule 321 Sections D.9, G.8, H.6.b, I.5.b, J.8, K.5, or L.9.b, provided that:
N. Test Methods.
O. Operational and Maintenance Plan. Any person proposing to use an emission control device to comply with this rule pursuant to Rule 321 Section M shall submit, with the Authority to Construct application, an emission control device Operation and Maintenance Plan to the Control Officer for approval. Owners or operators of emission control devices installed as of July 17, 1997, if not previously submitted, shall submit Operation & Maintenance Plans by January 17, 1998 and obtain approval of the plan by the Control Officer. The Operation and Plan shall specify:
These records shall comply with the requirements of Rule 321 Section P.1.c and P.3. The Plan shall be implemented upon approval of the Control Officer.
P. Recordkeeping.
a. Maintain and have available on site solvent manufacturer specification sheets that show the following information for each solvent:
Q. Reporting
Any person holding a permit for a solvent cleaner subject to this rule shall submit an annual report to the Control District. The annual report shall contain the quarterly records required by Rule 321 Section P.1.b.1). The report shall be due March 1 for the previous calendar year.
R. Compliance Schedule
a. By August 16, 1997, be in full compliance with the applicable operating requirements of Rule 321 Sections D, E, and F.
b. By January 13, 1998, be in full compliance with the applicable recordkeeping and reporting provisions of Rule 321 Sections P and Q.
c. By July 17, 1998, be in full compliance with the applicable equipment requirements of Rule 321 Sections G, H, I, J. K, L, and M.
d. Notwithstanding Rule 321 Section R.1.c, the provisions of Section G.8 shall take effect on July 17, 1997.