COLUSA COUNTY AIR POLLUTION CONTROL DISTRICT
California Air Resources Board
Airborne Toxic Control Measure for Emissions of Toxic Metals
from Non-Ferrous Metal Melting
(a) Definitions. For the purposes of this section, the following definitions shall apply:
- "Aluminum and aluminum-based alloys" means any metal that is at least 80% aluminum by weight.
- "ARB Test Method 5" means the test method specified in Title 17, California Code of Regulations,
- "Clean Aluminum Scrap" means scrap that is composed solely of aluminum or aluminum alloys (including
anodized aluminum) and that is free of paints, coatings, rubber, or plastics.
- "Copper or copper-based alloy" means any metal that is more than 50 percent copper by weight, including
but not limited to brass and bronze.
- "District" means the air quality management district or air pollution control district with jurisdiction
over the facility.
- "Dust forming material" means any material containing more than 15 percent by weight of particulate
matter less than 0.84 millimeter (mm) equivalent diameter as determined by "ASTM C136-84a "Standard Method
for Sieve Analysis of Fine and Coarse Aggregates"" using a number 20 U.S. Bureau of Standards sieve with
0.84-mm square openings or an alternate method deemed acceptable by the district Air Pollution Control Officer
or Executive Officer.
- "Emission collection system" means equipment which is installed for the purpose of directing, taking
in, confining, and conveying an air contaminant and which conforms to specifications for design and operation given
in "Industrial Ventilation, Manual of Recommended Practices", 20th edition, 1988, published by the American
Conference of Government and Industrial Hygienists, which is incorporated by reference herein.
- "Emission point" means any location where molten metal is or can be exposed to air, including but
not limited to, furnaces, crucibles, refining kettles, ladles, tap holes, pouring spouts, and slag channels. A
mold or die in which metal is cooling is not considered an emission point.
- "Enclosed storage area" means any space used to contain materials that has a wall or partition on
at least three sides or three-quarters of its circumference and that screens the material stored therein to prevent
emissions of the material to the air.
- "Facility" means any real or personal property being used for metal melting activities, which is
located on one or more contiguous or adjacent parcels of property in actual contact or separated only by a public
roadway or other public right-of-way, and owned or operated by the same person or persons, corporation, government
agency, public district, public officer, association, joint venture, partnership, or any combination of such entities.
- "Fugitive emission control" means any equipment, activity, or process carried out to reduce emissions
resulting either from the storage or handling of dust forming materials or material collected by a particulate
matter control system or the removal of particulate matter from metal melting or pouring that has settled on the
ground or other surfaces, or that has escaped from a properly designed and operated emission collection system.
- "Good Operating Practices" means specific activities necessary to maintain the original collection
and control efficiencies of the air pollution control equipment as designed. These activities include but are not
limited to verifying operating specifications such as cleaning cycles, air flow, and velocity; and inspecting equipment
such as duct work, blowers, and components of the control equipment through a general maintenance and inspection
- "Hard Lead" means any alloy containing at least 90 percent lead and more than 0.001 percent arsenic
by weight or 0.001 percent cadmium by weight.
- "Molten metal" means metal or metal alloy in a liquid state, in which a cohesive mass of metal will
flow under atmospheric pressure and take the shape of a container in which it is placed.
- "Metal melting furnace" means any apparatus in which metal in a container is brought to a liquid
state, including but not limited to reverberatory, cupola, induction, direct arc furnaces, sweat furnaces, and
refining kettles. "Metal melting furnace" does not include any apparatus in which the metal is heated
but does not reach a molten state such as a sintering furnace or an annealing furnace.
- "New sand" means any sand not exposed to the casting process.
- "Non-ferrous metal" means lead, copper, zinc, cadmium, arsenic, aluminum, and their alloys.
- "Particulate matter" or "PM" means any solid material, except uncombined water, which exists
in a finely divided form at standard conditions of temperature and pressure (293 K and 760 mm mercury).
- "Particulate matter control system" means any device or series of devices designed and operated in
a manner intended to remove fine particulate matter (< 10 um) from an air or gas stream.
- "Person" shall have the same meaning as defined in Health and Safety Code section 39047.
- "Process emission control" means any equipment installed and operated to control emissions of toxic
metals from any emission point as defined in subsection (a)(8).
- "Pure Lead" means any alloy that is at least 90 percent lead and contains no more than 0.001 percent
cadmium by weight and 0.001 percent arsenic by weight.
- "Ringlemann Chart" means the Ringlemann Chart published in the United States Review of Mine Information
Circular No. 1C8333, (May 1967), as specified in Health and Safety Code section 41701(b).
- "Scrap" means any metal or metal-containing material that has been discarded or removed from the
use for which it was produced or manufactured and which is intended for reprocessing. "Scrap" does not
include sprues, gates, risers, foundry returns, and similar material intended for remelting that has been generated
at the facility as a consequence of casting or forming processes but has not been coated or surfaced with any material
containing cadmium, arsenic, or nickel.
- "Solder" means any metal in which the sum of the lead and the tin is greater than 50 percent by weight
and which is used for the purpose of joining two metals or of joining a metal to any other material.
- "Type Metal" means any lead-based alloy used for linotype machines.
No person shall operate a non-ferrous metal melting furnace unless the facility is in compliance with all the
requirements specified in subsections (b)(1) through (b)(3).
- Emission Collection System
(A) All emission points shall be equipped with an emission collection system designed and operated according
to criteria specified in subsection (a)(7). The design criteria and operating parameters shall be specified as
conditions of the authority to construct and the permit to operate granted by the district to the source for the
(B) Good operating practices shall be used by the facility, and demonstrated through a maintenance plan or procedures
approved by the district, to maintain air movement and emission collection efficiency by the system consistent
with the design criteria for the system. The maintenance plan shall specify at a minimum the following:
(i) Maximum allowable variation from designed values of operating parameters, such as air velocity in the hood
and ducts and pressure drop across the control device.
(ii) Areas to be visually inspected, such as the clean side of the baghouse and ducts operating under positive
pressure, and the required frequency of such inspections.
(iii) Methods of documenting compliance with these requirements such as a log of such inspections and records
of observations and measurements.
- Process Emission Control
The gas stream from the emission collection system required by subsection (b)(1) shall be ducted to a particulate
matter control device meeting the requirements of this section.
(A) The particulate matter control device shall reduce particulate matter emissions by 99 percent or more.
(B) The temperature of the gas stream entering any particulate matter control device that is part of an emission
collection system shall not exceed 360 degrees F. A device to be used for making this measurement shall be maintained
at the facility and shall be made available to a district representative upon his or her request.
(C) The owner or operator of the facility shall demonstrate compliance with subsection (b)(2)(A), by conducting
an initial source test to verify the 99 percent reduction in particulate matter as determined by means of an emissions
test conducted in accordance with ARB Test Method 5. The district Air Pollution Control Officer or Executive Officer
may require additional source testing to verify continued compliance or when the process is changed. Particulate
matter reduction shall be calculated using the following equation:
Mass in = Mass of particulate matter at the inlet to the control device
Mass out = Mass of particulate matter at the outlet of the control device
Mass = Sum of filter catch, probe catch, impinger catch, and solvent extract.
(D) Testing Access
The owner or operator of any facility subject to subsection (b)(2) of this regulation shall provide access and
sampling ports sufficient to perform testing in accordance with ARB Test Method 5. Ducts and stacks shall have
sampling ports so placed as to satisfy minimum requirements for method 5 testing with regard to flow disturbances,
or acceptable alternative requirements as approved by the Air Pollution Control Officer or Executive Officer of
- Fugitive Emission Control
(A) No activity associated with metal melting at a facility including furnace operation, casting, emission control
system operation, and the storage, handling, or transfer of any materials (except new sand) shall discharge into
the air any air contaminant, other than uncombined water vapor, for a period aggregating more than three minutes
in any hour which is:
(i) Half as dark or darker in shade as that designated as Number 1 on the Ringlemann Chart, as published by
the United States Bureau of Mines, or
(ii) Of such opacity as to obscure an observer's view to a degree equal to or greater than smoke as described
in subsection (b)(3)(A)(i) or 10% opacity.
(B) Dust-forming material including, but not limited to, dross, ash, or feed material shall be stored in an
enclosed storage area or stored in a manner which meets the requirements of subsection (b)(3)(A).
(C) Material collected by a particulate matter control system shall be discharged into closed containers or
an enclosed system that is completely sealed to prevent any dust from getting out.
(D) Surfaces that are subject to vehicular or foot traffic shall be vacuumed, wet mopped, or otherwise maintained
in accordance with a district-approved maintenance plan. The plan shall specify, at a minimum: the areas to be
cleaned, the method to be used, the required frequency of the cleaning activities, and a method of documenting
the completion of the required activities. The plan shall be designed and carried out in a way which will meet
the requirements of subsection (b)(3)(A).
- Small Quantity Exemptions. Facilities are exempt from subsections (b)(1), (b)(2), and (b)(3) if they meet either
of the following conditions:
(A) melt a total of no more than one ton per year of all metals, or
(B) melt no more than the listed quantities of any one of the specific metals listed in Table I.
(tons per year)
|Aluminum Ingot containing more than 0.004 percent cadmium or 0.002 percent arsenic
|Copper or copper-based alloys (except scrap) containing more than 0.004 percent cadmium or 0.002 percent arsenic
|Type Metal (lead for linotype machines)
(i) For facilities melting more than one of the metals listed in Table I, eligibility for exemption shall be
determined using the following calculation:
For each metal listed in table I, divide the quantity melted by the specific exemption limit listed.
Sum the resulting fractions for all the metals.
If the sum does not exceed 1.0, the facility qualifies for exemption under subsection (c)(1).
- Metal or Alloy Purity Exemption. Facilities or furnaces which do not melt scrap except clean aluminum scrap
and which melt a metal or alloy (other than the metals listed in Table I) which is shown by the facility operator
to have a content of no more than 0.004 percent of cadmium and no more than 0.002 percent of arsenic are exempt
from subsections (b)(1), (b)(2), and (b)(3). A facility granted an exemption under subsection (c)(1)(B) may also
be granted exemption for all metals that meet the purity limits in this subsection.
- Clean Aluminum Scrap Exemption. Furnaces used exclusively to process clean aluminum scrap or a mixture of clean
aluminum scrap and aluminum ingot to produce extrusion billet are exempt from subsections (b)(1) and (b)(2).
- Exemption for Aluminum Furnaces. The combustion chamber in a reverberatory furnace is exempt from the requirements
of subsections (b)(1) and (b)(2) if the furnace meets both of the following conditions:
(A) The furnace is used solely to produce aluminum and aluminum-based alloys, and
(B) The furnace is constructed with a charging well or similar device in which feed is added to molten metal
in a separate chamber.
- Aluminum Pouring Exemption. Ladles, launders or other equipment used to convey aluminum from a melting or holding
furnace to casting equipment is exempt from the requirements of subsections (b)(1) and (b)(2).
(d) Compliance Schedule
- Application for exemption from control requirements. Facilities seeking exemption under subsections (c)(1)
or (c)(2) or (c)(3) shall apply and submit evidence of eligibility for exemption to the district no later than
six months after the district adopts regulations enacting this control measure.
- Emission control requirements. Facilities subject to this section shall apply to the district for an authority
to construct the emission collection system and the air pollution control equipment necessary to comply with subsection
(b) no later than 12 months after the district adopts the regulations enacting this control measure. These facilities
shall be in compliance no later than 24 months after the district adopts the regulations enacting this control
- Facilities subject to subsection (b) shall maintain on site for a period of two years, and make available to
a district representative upon request, a record of:
(A) The results of any source testing required by the district to demonstrate that the particulate matter control
device(s) are operating as required by subsection (b)(2)(A).
- Facilities seeking exemption under subsections (c)(1) or (c)(2) or (c)(3) shall maintain for two years a record
of the amount and type of metal processed in those furnaces including results of analyses as required to support
exemption under subsection (c)(2). These records shall be made available to a representative of the district upon
(f) Applicable Material Testing Methods. One of the following methods or an alternate method deemed acceptable
by the district Air Pollution Control Officer or Executive Officer and by the Executive Officer of the Air Resources
Board shall be used.
Sampling for these methods shall comply with ASTM E 88-58 (1986), "Standard Practice for Sampling Nonferrous
Metals and Alloys in Cast Form for Determination of Chemical Composition".
- To determine the composition of alloys defined in section (a)(1) and to determine the cadmium content of aluminum
alloys to evaluate eligibility for exemption under section (c)(2) one of the following shall be used:
(A) ASTM E 227-67 (1982), "Standard Method for Optical Emission Spectrometric Analysis of Aluminum and
Aluminum Alloys by the Point-to-Plane Technique";
(B) ASTM E 607-90, "Standard Test Method for Optical Emission Spectrometric Analysis of Aluminum and Aluminum
Alloys by the Point-to-Plane Technique, Nitrogen Atmosphere"; or
(C) ASTM E 1251-88, "Standard Test Method for Optical Emission Spectrometric Analysis of Aluminum and Aluminum
Alloys by the Argon Atmosphere, Point-to-Plane, Unipolar Self-Initiating Capacitor Discharge".
- To determine alloy composition as defined in subsections (a)(13) and (a)(22), ASTM E 117-64 (1985), "Standard
Method for Spectrographic Analysis of Pig Lead by the Point-to-Plane Technique" shall be used.
- To determine alloy composition as defined in section (a)(25), ASTM E 46-87, "Test Method for Chemical
Analysis of Lead- and Tin-Base Solder" shall be used.
- To determine cadmium concentration in zinc and zinc alloys to evaluate eligibility for exemption under section
(c)(2), ASTM E 536-84 (1988), "Standard Test Method for Chemical Analysis of Zinc and Zinc Alloys" shall
- To determine cadmium concentration in copper and copper-based alloys to evaluate eligibility for exemption
under section (c)(2), ASTM E 53-86a, "Standard Test Methods for Chemical Analysis of Copper" shall be
- To determine arsenic concentration in copper or copper-based alloys to evaluate eligibility for exemption under
section (c)(2), ASTM E 62-89, "Standard Test Method for Chemical Analysis of Copper and Copper Alloys"
shall be used.
- To determine arsenic content in aluminum or zinc (or any other alloy in which determination of arsenic by spectrochemical
methods is compromised by interference) to evaluate eligibility for exemption under section (c)(2), EPA method
7061 (Revision 1, December, 1987), "Arsenic (Atomic Absorption, Gaseous Hydride)", published in U.S.EPA
Test Methods for Evaluating Solid Waste Physical and Chemical Methods. First Update (3rd Edition), January, 1988;